Baoji Ruihenghua Titanium Metal Composite New Materials Co., Ltd. is one of the leading manufacturers and suppliers of custom titanium basket for barrel plating in China. If you're going to buy customized custom titanium basket for barrel plating made in China, welcome to get more information from our factory. For price consultation, contact us.
Product Introduction
The drum type titanium basket (barrel plating titanium drum) is a specialized piece of equipment designed for batch barrel plating processes. It uses high-purity industrial titanium (Gr1/Gr2) that is precisely cut, rolled, and argon-arc welded into a single piece. The drum body has uniformly spaced openings to ensure sufficient circulation of the plating solution, achieving uniform deposition of the coating on the surface of small parts during the rolling process. Unlike traditional PP and stainless steel barrel plating tanks, titanium drums do not release heavy metal ions or contaminate the plating solution. They exhibit excellent corrosion resistance to acids, alkalis, and most electroplating media, and their service life is 5-10 times that of PP drums. They effectively avoid color differences in the coating caused by material contamination and are widely used in the batch barrel plating production of small parts such as hardware, electronic components, jewelry, and fasteners. They are compatible with various processes such as acidic copper plating, nickel plating, zinc plating, and precious metal electroplating.
Product Parameter
Implement International Standards System
● Titanium material standard: ASTM B265 (Standard specification for thin, medium and heavy plates of titanium and titanium alloys).
● Welding procedure standard: AWS D10.9 Welding specification for titanium and titanium alloys.
● Acceptance and quality assurance standards: EN 10204 3.1 Original manufacturer's material certificate.
● Applicable operating conditions: Suitable for acidic and alkaline environments with pH 0–14, and operating temperature ≤110℃.
Standard Material Grade
|
Parameter Categories |
Optional Specifications |
Illustrate |
|
Main material |
Gr1 pure titanium, Gr2 pure titanium |
Gr2 has higher strength and is a standard, general-purpose design; Gr1 has better moldability and is suitable for complex structures. |
|
Drum shape |
Circular, hexagonal |
Hexagonal shapes offer better tumbling effects and a more uniform coating; round shapes have lower processing costs. |
|
Drum body diameter |
φ100mm – φ600mm |
It can perfectly match the installation dimensions of existing barrel plating machines. |
|
Drum body length |
200mm – 1500mm |
Supports extended and segmented customization |
|
Mesh form |
Perforated titanium plate, woven titanium mesh |
Perforated plates are wear-resistant and durable; woven mesh offers better liquid permeability. |
|
Mesh size |
Perforation: φ3/5/8/10mm; Woven mesh: 2×5/3×6/5×10mm |
Select based on the minimum size of the workpiece to prevent workpiece leakage. |
|
Plate thickness |
Drum wall thickness: 1.0–3.0 mm; end cap thickness: 2.0–5.0 mm. |
For large-size rollers, thicker plates are recommended to improve structural strength. |
|
Standard accessories |
Titanium conductive shaft, opening and closing end cap, reinforcing rib, locking buckle |
Made entirely of titanium, with no dissimilar metals in the plating solution. |
|
Optional accessories |
Insulated handle, titanium carrying handle, layered dividers, conductive lugs |
Select as needed |
Product Features and Applications
Product Advantages
The all-titanium material comes into contact with the plating solution and does not release impurity ions such as iron and copper, thus eliminating problems such as uneven plating, color difference, and poor adhesion caused by plating solution contamination. The plating color is uniform and the yield rate is significantly improved, making it especially suitable for high-requirement processes such as precious metal electroplating.
Pure titanium material has excellent corrosion resistance to various electroplating solutions, including acidic, alkaline, and neutral ones. It does not rust or age, and its service life is 5-10 times that of PP plastic rollers and 3-5 times that of stainless steel rollers. The overall cost is also lower in the long run.
The entire piece is formed by argon arc welding and reinforced with multiple titanium ribs, ensuring no deformation under full load rolling; the uniform opening design ensures rapid circulation and exchange of plating solution, thorough workpiece tumbling, and uniform plating thickness, without any problems such as missed plating or uneven thickness.
ll edges and welds are polished smooth, without burrs or sharp corners, so that they will not scratch or bump the workpiece during rolling. They are suitable for precision small parts, jewelry and other products with high appearance requirements.
We can design and customize one-to-one with customers' existing barrel plating machine models, tank dimensions, and workpiece specifications, directly replacing the original barrels without any equipment modification, and it can be used immediately after installation.
Application Areas
Metal plating: Batch barrel plating of copper, nickel, zinc, and chromium for small hardware parts such as screws, nuts, springs, and stamped parts.
Electronics industry: Tin, gold, and silver plating for electronic components such as connectors, terminals, pins, and springs.
Jewelry and accessories: small jewelry, chains, beads, and metal jewelry with barrel plating of precious metals and imitation gold plating.
Fastener industry: Continuous barrel plating production line for standard parts such as bolts, nuts, rivets, and washers.
Precision parts: watch components, small medical device parts, optical components, and other high-requirement barrel plating processes.
Surface treatment: Workpiece bearing rollers for surface treatment processes such as chemical plating, anodizing, and passivation.
Product Details
Welding standards
Continuous full weld, uniform weld width, post-weld grinding flush with the base material, and no protruding weld slag.
01
Mesh precision
Punching burrs ≤0.1mm, woven mesh edge binding treatment, no broken wires or curled edges.
02
End face treatment
The gap between the end cap and the drum body is ≤0.3mm, ensuring smooth opening and closing, and a secure and non-loose locking mechanism.
03
Customization services
We support custom designs based on provided drawings and replicas based on provided samples. We can adjust parameters such as mesh size, plate thickness, drum length, and conductive structure according to the customer's barrel plating machine model, workpiece characteristics, and electroplating process. We can also design special structures such as layering and separation.
04
Product Supporting Documents
Authoritative International Qualification Certificates
ASTM B265 titanium material test report, with an original manufacturer's material certificate of EN 10204 3.1 issued for each batch.
ISO 9001 Quality Management System Certification, ISO 14001 Environmental Management System Certification.
Third-party SGS corrosion resistance, weld flaw detection, and material purity test reports.
Materials used in the electroplating industry undergo testing and certification to ensure they meet the requirement of no impurity precipitation.
thoughtful service
Packaging Standards (For Export By Sea)
The product is completely wrapped in pearl cotton and PE protective film to prevent damage to the surface during transportation.
The entire batch was packed into fumigated solid wood export crates, with the inside filled with shock-absorbing foam to secure it and prevent it from shifting during transportation.
The wooden crates are labeled with the product model, dimensions, quantity, gross weight, and moisture-proof/lifting markings, making them suitable for all scenarios including sea, land, and air transport.
Professional Consultation Q&A
Q1: Can this titanium alloy drum basket be customized to fit our existing barrel plating machine?
A1: Yes, we offer full customization services. You only need to provide the installation dimensions of your electroplating machine, the diameter and length of the original roller, and the dimensions of the conductive shaft. We can design and manufacture a 1:1 scale model based on your drawings or samples, allowing for direct installation and use without any modifications to the equipment. We can also design special structures based on the characteristics of your workpieces, such as layered partitions and irregularly shaped end caps.
Q2: How to select the appropriate mesh size for different workpieces?
A2: The principle is that the mesh size should be smaller than the minimum size of the workpiece to prevent leakage. For small parts such as screws and electronic pins, we recommend using a 3-5mm perforated plate or a 2×5mm braided mesh; for medium-sized hardware and fasteners, we recommend using a 6-10mm perforated plate. If the electroplating solution requires high circulation performance, a braided mesh with better permeability can be selected. We can provide accurate advice based on the specific dimensions of your workpiece.
Q3: What are the advantages of titanium electroplated rollers compared to PP plastic rollers and stainless steel rollers?
A3: Compared to PP rollers: Titanium rollers are stronger and do not deform or age under high temperatures and long-term use, with a service life 5-10 times longer than PP rollers. They do not produce plasticizer deposits, thus avoiding contamination of the electroplating solution and preventing a decline in electroplating quality. Compared to stainless steel rollers: Titanium rollers have better corrosion resistance, will not rust, and will not produce iron ion deposits, making them particularly suitable for acidic electroplating solutions and precious metal electroplating processes, avoiding color differences in electroplating caused by iron ion contamination.
Q4: What are the key points for daily maintenance and service life of titanium electroplating rollers?
A4: Routine maintenance: After use, rinse with clean water to prevent electroplating solution from accumulating on the roller surface for extended periods. Regularly inspect the welds and mesh edges for damage and repair any issues promptly. Do not impact the roller with hard objects during operation. Under normal electroplating conditions, the service life can reach 5-8 years, and even longer under slight corrosion. We offer repair and refurbishment services for worn rollers.
Latest company news
Ruihenghua Titanium expands its titanium electroplating equipment product line, with drum plating baskets and grooved rectangular anode baskets achieving mass production.
Baoji Ruihenghua Titanium Metal Composite New Materials Co., Ltd., based on the industrial advantages of China's Titanium Valley, has officially expanded its product matrix of deep-processed titanium products on the basis of its original composite metal material production line. The two core products, barrel plating drum titanium basket and rack plating grooved rectangular anode titanium basket, have achieved standardized mass production.
The company is equipped with CNC precision cutting, integrated groove stamping, high-purity argon-protected welding, and full-process passivation treatment, and its products strictly adhere to the ASTM B265 international standard throughout the entire process. Among them, the drum-type titanium basket is suitable for batch barrel plating of hardware and small electronic components; the grooved rectangular titanium basket is suitable for PCB and precious metal rack plating processes, effectively solving industry pain points such as plating solution contamination and uneven plating thickness. Currently, the monthly production capacity of this series of products can meet orders of up to 100 units, and the delivery cycle for standard models is controlled within 15 days, providing electroplating industry customers with integrated supply services from substrate to finished product.
Fully customized titanium electroplating equipment service launched, 1:1 adaptation to customers' existing electroplating production lines.
Addressing the pain points of diverse equipment models and varying process requirements among global electroplating customers, the company has officially launched a full-dimensional customization service for titanium electroplating equipment.
The drum-type titanium plating basket can be customized in diameter, length, and mesh size according to the tank dimensions of the barrel plating machine to accommodate workpieces of different sizes. The grooved rectangular anode titanium basket can be designed with additional grooves, internal compartments, and conductive lug positions as needed, providing a 1:1 match to the existing conductive beams and tank dimensions of the customer's plating line, allowing for direct installation and use without equipment modification. We also provide pre-sales condition assessment, mesh selection, and structural optimization suggestions, with professional engineers providing full support to help customers improve anode material utilization, optimize coating uniformity, and reduce overall production costs.
URHHT titanium electroplating equipment is now available for global supply, with complete export qualifications and service system.
With its independent import and export qualifications for goods and technology, the company's titanium electroplating equipment series has officially entered the global market. Products strictly adhere to ASTM international material standards, and each batch comes with an original manufacturer's material certificate in EN 10204 3.1, supporting testing by third-party organizations such as SGS and BV.
To date, we have established partnerships with numerous electroplating companies in Europe, Southeast Asia, and North America, covering multiple fields including decorative plating, PCB electroplating, and precious metal electroplating. The company offers diversified logistics solutions including sea freight, air freight, and China-Europe freight train services, and provides 24/7 online technical support and after-sales guarantee, striving to become a reliable titanium electroplating equipment supplier for global customers.
Hot Tags: custom titanium basket for barrel plating, China custom titanium basket for barrel plating manufacturers, suppliers, factory, Custom Grooved Rectangular Titanium Basket, Custom Titanium Basket For Barrel Plating, titanium basket