Baoji Ruihenghua Titanium Metal Composite New Materials Co., Ltd. is one of the leading manufacturers and suppliers of customized zirconium anode basket in China. If you're going to buy customized customized zirconium anode basket made in China, welcome to get more information from our factory. For price consultation, contact us.
Product Introduction
Zirconium anode baskets are high-end anode carriers specifically designed for highly corrosive electroplating environments. They are made from high-purity R60702 industrial-grade zirconium, precision-cut, formed, and welded under high-purity argon protection in a single piece. The basket features uniformly spaced openings to ensure full circulation of the plating solution, achieving uniform dissolution of the anode material and stable current distribution. Unlike ordinary titanium anode baskets, zirconium baskets exhibit significantly superior corrosion resistance to media such as fluoroboric acid, concentrated hydrochloric acid, sulfuric acid, and organic acids, with a service life 3-5 times longer. The product does not release heavy metal ions or contaminate the plating solution, effectively preventing plating defects caused by material corrosion. It is suitable for high-end processes such as PCB tin plating, precious metal electroplating, and high-temperature strong acid electroplating, which are unsuitable for titanium baskets, making it a core anode carrier in highly corrosive electroplating production lines.
Product Parameter
Implement International Standards System
● Zirconium material standard: ASTM B551 (Standard specification for thin, medium and heavy plates of zirconium and zirconium alloys).
● Welding process standard: AWS D10.9 TIG welding specification for zirconium and zirconium alloys, using 99.99% high-purity argon gas for double-sided protection.
● Acceptance and quality assurance standards: EN 10204 3.1 Original manufacturer's material certificate.
● Applicable operating conditions: Suitable for most acidic and alkaline environments with pH 0–14, and operating temperature ≤200℃; not suitable for media containing fluoride ions or hydrofluoric acid.
Standard Materials And Structural Parameters
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Parameter Categories |
Optional Specifications |
Illustrate |
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Main material |
R60702 Industrial Pure Zirconium |
This is a general-purpose model suitable for highly corrosive environments, offering excellent corrosion resistance and good formability. |
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Basket shape |
Rectangular, circular, square, irregular, drum-shaped |
It can perfectly match the dimensions of existing electroplating tanks and conductive beams. |
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External dimensions |
Length 100–1500mm / Width 100–800mm / Height 200–1200mm |
Full-size customization available |
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Mesh form |
Perforated zirconium plates, woven zirconium mesh |
Perforated plates are wear-resistant and durable; woven mesh offers better liquid permeability. |
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Mesh size |
Perforation: φ3/5/8/10mm; Woven mesh: 2×5/3×6/5×10mm |
Select based on the minimum size of the anode material to prevent leakage. |
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Plate thickness |
Basketball wall thickness 1.0–4.0mm, frame/hook thickness 2.0–6.0mm |
Thickened plates are recommended for highly corrosive and high-load applications. |
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Standard accessories |
Zirconium conductive hooks, reinforced frame, handles, buckles |
All zirconium material, plating solution with no dissimilar metals in contact. |
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Optional accessories |
Divider plate, bottom reinforcing rib, anode hook, insulated handle |
Select as needed |
Product Features and Applications
Product Advantages
Superior corrosion resistance and a lifespan far exceeding that of titanium baskets: R60702 pure zirconium exhibits excellent resistance to most strong corrosive media such as fluoroboric acid, concentrated hydrochloric acid, sulfuric acid, formic acid, and acetic acid. It is especially suitable for high-temperature acidic plating solutions that are prone to corroding titanium materials. Its service life is 3-5 times that of ordinary titanium baskets, reducing downtime costs from frequent replacements and resulting in lower overall costs in the long run.
Zero precipitation pollution, ensuring coating quality: The all-zirconia material comes into contact with the plating solution without precipitating impurity ions such as iron and titanium, eliminating problems such as coating blooming, color difference, and poor adhesion caused by plating solution pollution. The coating has high purity and uniform color, and the yield rate is significantly improved. It is especially suitable for high-requirement processes such as precious metal electroplating and high-precision PCB tin plating.
High-purity argon welding, corrosion-resistant and defect-free weld: In response to the high-temperature and easy oxidation of zirconium, a double-sided protection welding process with 99.99% high-purity argon gas is used. The weld is dense, without porosity or oxidation embrittlement. The corrosion resistance of the weld is consistent with that of the base material, avoiding preferential corrosion and leakage of the weld, and making the overall service life more stable.
Robust structure with rich customization options: It can be designed with various reinforced structures such as reinforcing ribs, grooves, and compartments, and will not bulge or deform even after long-term use with full material; It supports customization of various shapes, meshes, and hanging ear forms, and can be matched 1:1 with the customer's existing electroplating production line. It can be installed and used directly without modifying the equipment.
High anode utilization rate and lower consumable cost: The mesh size can be precisely matched according to the size of the anode ball/anode corner, which ensures full circulation of the plating solution and prevents anode material leakage; it can load anode scraps, which greatly improves the utilization rate of anode materials and reduces the cost of precious metal consumables.
Application Areas
PCB circuit board electroplating: fluoroborate system tin plating, lead-tin plating process, high-precision board, high multilayer board electroplating anodic carrier.
Precious metal electroplating: Anode baskets for electroplating precious metals such as gold, silver, palladium, and rhodium, ensuring the purity of the coating by preventing impurity precipitation.
High-corrosion electroplating: A special electroplating process using high-concentration hydrochloric acid, sulfuric acid, and organic acid systems, suitable for the rapid corrosion of titanium baskets.
Electroplating: A high-precision electroplating process for electronic components such as connectors, terminals, and lead frames.
Chemical surface treatment: high-temperature acidic electroless plating, anodizing, passivation and other highly corrosive surface treatment processes.
Wastewater treatment: Anode support components of electrochemical treatment equipment for high-concentration acidic wastewater.
Product Details
Welding standards
Continuous full welding, the weld is silver-white/light yellow, without oxidation blackening, porosity, or cracks, and after welding, it is ground smooth and flush with the base material.
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Mesh precision
Punching burrs ≤0.1mm, woven mesh edges are fully wrapped, no broken wires, no curling edges.
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Assembly accuracy
The symmetrical deviation of the hanging ear position is ≤0.5mm, the suspension is stable and does not tilt, and the opening and closing parts are smooth and without jamming.
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Customization services
We support custom designs based on provided drawings and replicas based on provided samples. We can adjust the mesh size, plate thickness, ear type, partition structure, groove layout, etc. We can also customize special shapes such as those with caps, conductive bases, and flow guiding structures to adapt to various non-standard electroplating equipment.
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Product Supporting Documents
Authoritative International Qualification Certificates
ASTM B551 zirconium material test report, with EN 10204 3.1 original manufacturer material certificate issued for each batch.
ISO 9001 Quality Management System Certification, ISO 14001 Environmental Management System Certification.
Third-party SGS corrosion resistance test report, weld penetration test report, and material purity test report.
Materials used in the electroplating industry are tested and certified to meet the requirements of no impurity precipitation and zero pollution of the plating solution.
thoughtful service
Packaging Standards (For Export By Sea)
The product is completely wrapped in pearl cotton and PE protective film, with corner protectors added to the edges to prevent damage to the surface during transportation.
The entire batch is packed into fumigated solid wood export crates, with the inside filled with shock-absorbing foam to secure it and prevent it from shifting or deforming during transportation.
The wooden crates are labeled with the product model, dimensions, quantity, gross weight, and moisture-proof/lifting markings, making them suitable for all scenarios including sea, land, and air transport.
Professional Consultation Q&A
Q1: What are the key differences between zirconium anode baskets and titanium anode baskets? When should a zirconium anode basket be chosen?
A1: The core difference lies in corrosion resistance and service life. Zirconium anode baskets exhibit significantly better corrosion resistance to fluoroboric acid, concentrated hydrochloric acid, sulfuric acid, and organic acids than titanium anode baskets, and their service life is 3-5 times longer. Zirconium anode baskets are recommended in the following situations: fluoroboric acid tin plating processes for PCBs, high-temperature strong acid electroplating above 110℃, electroplating processes where titanium anode baskets corrode rapidly within 1-2 years, and high-precision precious metal electroplating requiring zero impurity precipitation. For conventional weak acid electroplating, titanium anode baskets offer a higher cost-performance ratio.
Q2: What are the special requirements for welding zirconium anode baskets? Will the weld be corroded first?
A2: Zirconium readily absorbs oxygen, nitrogen, and hydrogen at high temperatures, leading to weld embrittlement and reduced corrosion resistance. Our products utilize a 99.99% high-purity argon double-sided shielded welding process, employing a front welding torch + rear argon filling + rear protective shield to ensure complete isolation of the welding area above 300℃ from air. The finished weld is silvery-white or light yellow, without oxidation or blackening, and its corrosion resistance is consistent with the base metal, preventing it from corroding before the base metal.
Q3: What are the contraindications for using zirconium anode baskets and the key points for daily maintenance?
A3: Unsuitable Environments: Not suitable for hydrofluoric acid or electroplating solutions containing fluoride ions, as these substances will damage the zirconium oxide passivation film, leading to rapid corrosion. Daily Maintenance: Rinse with clean water after use to prevent long-term deposition of electroplating solution on the surface and inside the mesh; regularly check welds and mesh edges for damage, and repair any damage promptly. Avoid impacts from hard objects during operation. Under normal strong acid electroplating processes, the service life can reach 8-12 years, far longer than titanium baskets. We can provide repair and refurbishment services for worn products.
Q4: Can you customize a 1:1 scale model based on our existing electroplating tank and guide beam dimensions?
A4: Absolutely. You only need to provide the inner diameter of the electroplating tank, the spacing and height of the guide beams, the expected load, and the specifications of the anode material. We can design the length, width, and height of the zirconium basket, as well as the position and dimensions of the lifting lugs, at a 1:1 scale. We can also manufacture reinforcing tanks and internal partitions according to your process requirements, ensuring that the equipment can be used directly without any modifications after installation.
Latest company news
Ruihenghua Titanium expands its zirconium product deep processing matrix, achieving standardized mass production of electroplated zirconium anode baskets and reactive zirconium baskets.
Baoji Ruihenghua Titanium Metal Composite New Materials Co., Ltd., based on 20 years of experience in refractory metal processing in China's Titanium Valley, has officially expanded its product line to include zirconium products, achieving standardized mass production of two core products: customized electroplated zirconium anode baskets and reactive rectangular zirconium baskets.
All products are manufactured using high-purity R60702 industrial-grade zirconium, strictly adhering to the ASTM B551 international standard. They are equipped with a 99.99% high-purity argon-protected welding process, and all welds undergo 100% penetrant testing. The electroplated zirconium anode baskets are suitable for highly corrosive electroplating scenarios such as PCB fluoroborate tin plating and precious metal electroplating. The reactive rectangular zirconium baskets are designed for high-temperature, high-acid processes such as chemical reactors and hydrometallurgical leaching, offering a service life 3-5 times longer than titanium equipment, effectively addressing the industry pain point of rapid corrosion of titanium equipment under strong acid and high-temperature conditions. Currently, this product series offers integrated supply from zirconium composite substrates to finished equipment, providing a one-stop procurement solution for high-end electroplating and chemical industry customers worldwide.
Fully customized zirconium equipment service launched, precisely adapted to both electroplating and hydrometallurgical scenarios.
In response to the pain points of diverse working conditions and inconsistent equipment specifications among global electroplating and fine chemical customers, the company has officially launched a full-dimensional customized service system for zirconium equipment.
Electroplating zirconium anode baskets can be customized in shape, mesh size, conductive lug structure, and reinforcement scheme according to the customer's plating tank size and conductive beam specifications, providing a 1:1 fit to existing production lines for direct installation and use. Reactive rectangular zirconium baskets can be specifically designed according to the reactor size, reaction medium, and temperature and pressure parameters, including adjustments to the opening ratio, layered partitioning structure, sealing cap configuration, and reinforcing rib design, to meet different process requirements such as material handling, leaching reactions, and media filtration. Professional engineers provide pre-sales condition assessments and full-process technical support, helping customers extend equipment lifespan and reduce overall production costs.
RHHT's zirconium production equipment series is now available globally, with complete export qualifications and after-sales service.
With its independent import and export qualifications for goods and technology, the company's zirconium equipment series has officially entered the global market. Each batch of products can be accompanied by an original manufacturer's material certificate in EN 10204 3.1, and supports testing by third-party organizations such as SGS and BV.
To date, our products have been adopted by numerous companies in Europe, Southeast Asia, and North America, covering multiple fields including PCB electroplating, precious metal electroplating, hydrometallurgical extraction, and fine chemical synthesis. The company offers diversified logistics solutions such as sea freight, air freight, and China-Europe freight trains, and provides 24/7 online technical support, encompassing the entire process from welding repair and routine maintenance to process optimization. Leveraging our complete zirconium material supply chain from smelting to finished product processing, we are committed to becoming a reliable long-term supplier of refractory metal equipment for global customers.
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